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Battery-Powered Carts With Normal Steering – SGAI

Standard-steering carts for SAFE and SUSTAINABLE heavy-load movement

Immagine Principale
Battery-powered transport cart for die, mold and tool handling. CAPACITY: 0 - 500 TONS

SGAI high-precision electric transport carts

The SGAI electric warehouse cart is designed and manufactured to deliver maximum operational flexibility in industrial material handling applications. As a battery-powered cart with standard steering, SGAI is suitable for companies that need to move heavy loads safely, quickly and sustainably across production areas, warehouses and factory floors.

In environments where overhead cranes are impractical or prohibited, these industrial platform carts offer a highly effective alternative. Thanks to standard steering, the ability to operate on different types of surfaces, and the option to follow predefined routes, SGAI electric carts combine performance, safety, and reliability.

For this reason, they are widely used as die handling carts, while remaining equally suitable for transporting many other types of heavy loads.

STANDARD STEERING for factory floor logistics

SGAI is based on a standard steering configuration, making it a practical solution for applications where the cart follows clear handling routes and does not require multidirectional movement. This makes the system suitable for production lines, factory floor logistics, internal transfers and in-house material transport.

A standard-steering electric cart can support controlled movement between warehouses, presses, maintenance areas, assembly zones and production departments. Its maneuverability helps operators manage heavy loads safely, even in industrial environments where available space must be used efficiently.

SGAI vs OMNI: steering systems compared

SGAI and OMNI belong to Morello’s battery-powered cart range, but they respond to different handling needs.

SGAI uses standard steering and is ideal when the route is clear, the movement is predictable and the application requires a reliable heavy-duty platform cart for industrial transport.

OMNI, instead, is designed for multidirectional movement, including lateral travel, carousel rotation and diagonal steering, making it more suitable for very tight layouts or complex positioning maneuvers.

APPLICATIONS in HEAVY MANUFACTURING INDUSTRIES

Its high level of mobility, reliability, and safety has made SGAI particularly successful in metalworking industries, where the handling of molds, tools, and dies requires adaptability and flexibility. These requirements are fully met by the SGAI electric warehouse cart, which can be customized to match the operating conditions of in-house material transport in die and mold manufacturing facilities.

Beyond metalworking, die handling carts are extensively used in the automotive industry worldwide. The SGAI battery-powered cart is ideal for transporting dies from warehouses to presses or maintenance areas within industrial facilities.

CONTROL options and OPERATING configurations

Before designing each electric cart, Morello conducts a preliminary analysis of operating conditions and the end user’s specific requirements, ensuring a solution tailored to real production needs.

SGAI electric warehouse carts are available with multiple driving configurations, including:

  • onboard operator solutions, with driver’s cab or standing footboard
  • remote-controlled operation, using radio remote control or wired pendant panel.

A detailed overview of all control options is available here, to help select the most suitable configuration for the application.

Custom SGAI carts for industrial requirements

A motorized warehouse cart such as SGAI can be configured according to load capacity, platform dimensions, operating speed, surface conditions, wheel type, control mode and safety requirements. Its battery-powered operation also supports a lower environmental impact, helping companies improve internal logistics with a cleaner and more efficient handling solution.

Available on request, SGAI battery-powered transport carts can also be supplied in AGV (Automated Guided Vehicle) versions, enabling fully automated vehicle movement. Automated electric warehouse carts are increasingly adopted across industrial sectors where repeatability, safety and process integration are important.

In addition, Morello offers SGAI battery-powered platform trolleys designed for hazardous and explosive environments, compliant with ATEX and IECEx standards, and suitable for Class 1 and 2 areas such as offshore platforms, paint booths, mining operations and petrochemical facilities.

Contact Morello’s team to discuss your application and identify the most suitable SGAI battery-powered cart for your handling requirements.

 

Technical Characteristics

Capacityfrom 1 to over 500 metric tons (2,000 to over 1,000,000 lbs)
Dimensionson request
Steering systemfront axle steering, all axles steering, ±90° steering
Power supplybattery (plant grid or diesel generator on request)
Speedon request (from 0.5 mph to over 4 mph)
Drive motorsAC electric motors
Steering motorsAC electric motors
Commandwired controller, remote controller, footboard, driver's cab
Type of wheelssolid rubber, polyurethane, pneumatic
Liftable deckon request (lifting stroke from 2")
Type of batterylead acid, gel, lithium, pure lead
Battery rangeon request (from 1 mile to over 10 miles)
Climbable gradienton request (from 2% to over 20%)
Operating environmentindoor, outdoor, offshore
Safety systemslaser scanners, sensitive bumpers, ultrasonic sensors
Industry 4.0 readyon request
Ex conformanceon request (Class 1 and 2, Division 1 and 2, Zone 1 and 2, dust and gas)
Automatic version (AGV)on request

Some of our BATTERY POWERED CARTS WITH NORMAL STEERING – SGAI