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Heavy-Duty Electric Pallet Jacks

MOVE your heavy loads SAFELY, NO CRANE REQUIRED

Heavy Duty Electric Pallet Jacks Principale
Motorized Pallet Trucks for Heavy-Duty Material Handling. CAPACITY: 0 - 100 TONS

EVERYTHING YOU NEED to handle heavy loads with ease

Morello designs and manufactures heavy-duty electric pallet trucks with load capacities of up to 100 tons.

These machines deliver outstanding flexibility in material handling, combining an ultra-low loading height with powerful lifting performance.

With Morello’s heavy-duty electric pallet jacks, heavy loads can be moved safely and efficiently without the use of overhead cranes, eliminating the risks associated with suspended loads.

Loads are positioned on specially engineered steel pallets, fully customizable by Morello, allowing the pallet jacks to slide underneath, lift, and transport them throughout your facility. Alternatively, loads can rest on supports such as wooden blocks, enabling the walk-behind pallet jacks to lift and transfer them safely to different supports or locations.

All of this is possible with loads weighing up to 100 tons!

Completely EFFORTLESS OPERATION

To ensure maximum ease of use, Morello’s heavy-duty electric pallet trucks are equipped with a motorized steering system that significantly reduces operator effort. While a control drawbar is available as an option, many customers prefer pendant or radio remote control solutions, which minimize the steering radius and provide smooth, precise, and effortless maneuvering.

 

ALWAYS READY TO WORK with long-lasting lithium batteries

All Morello’s heavy-duty electric pallet jacks are battery-powered. Each model can be equipped with either traditional lead-acid batteries or high-performance lithium batteries, with lithium technology preferred for its greater flexibility, faster charging times, and longer service life. Lithium batteries significantly reduce downtime, allowing opportunity charging in just a few minutes during breaks or shift changes and achieving a full recharge in approximately 2 hours from complete discharge.

TAILORED SOLUTIONS for your unique challenges

Morello offers both standard and fully customized walk-behind heavy-duty electric pallet trucks, engineered to meet specific operational requirements. Customization options include dual forks or single loading platforms, adjustable lengths and widths, variable travel speeds, increased incline capability, and wheel solutions designed for uneven or demanding surfaces, among many other features.

Available on request:

    • AGV versions: Heavy-duty electric pallet jacks can be supplied in AGV (Automated Guided Vehicle) configurations, either as standalone units or as part of fully integrated fleets managed by advanced navigation systems. Automated trolleys are increasingly adopted across industrial material handling operations. Learn more in our dedicated AGV section.
    • ATEX and IECEx certified models: Morello also manufacturesheavy-duty electric pallet trucks certified to ATEX and IECEx standards, ensuring safe operation in explosive or hazardous environments such as paint booths, refineries, FPSO/FLNG vessels, and offshore platforms.

 

Technical Characteristics

Capacityfrom 5 to over 500 metric tons (10,000 to over 1,000,000 lbs)
Dimensionson request
Steering system±90° steering
Power supplybattery (electric grid or diesel generator on request)
Speedon request (from 0.5 mph to over 2 mph)
Drive motorsAC electric motors
Steering motorsAC electric motors
Commandcontrol tiller, pendant panel, remote controller, footboard
Type of wheelspolyurethane (solid rubber on request)
Lifting stroke2 “÷ 4” (others on request)
Type of batterylead acid, gel, lithium, pure lead
Battery rangeon request (from 1 mile to over 10 miles)
Climbable gradienton request (from 1% to over 15%)
Operating environmentindoor, outdoor, offshore
Safety deviceslaser scanners, sensitive bumpers, ultrasonic sensors
Industry 4.0 readyon request
Ex conformanceon request (Class 1 and 2, Division 1 and 2, Zone 1 and 2, dust and gas)
Automatic version (AGV)on request