Battery Powered Carts
Morello's BATTERY-POWERED INDUSTRIAL CARTS for heavy loads
Morello’s battery-powered industrial carts are designed for companies that need to move heavy, oversized or complex loads without relying on fixed rail systems. By integrating advanced technologies, we prioritize safety, efficiency, and flexibility, delivering electric flatbed carts tailored to specific operational requirements.
These electric material handling carts support the movement of heavy loads across production plants, warehouses, assembly areas, maintenance departments and outdoor industrial environments. Each solution is developed according to load capacity, dimensions, center of gravity, floor conditions, steering requirements and operating cycle.
Learn more about the available steering systems here.
SGAI – Standard battery-powered carts for non-standard loads
The SGAI battery-powered cart uses a traditional steering configuration and is specifically designed to handle heavy loads in environments where overhead cranes are impractical or unavailable. The SGAI system ensures precise maneuverability within industrial plants and factories, even in confined or restricted spaces.
With load capacities of up to 500 tons, this electric platform cart can operate on virtually any surface, without the constraints of rail-based systems. It is suitable for applications that require flexible movement, controlled handling and a customized loading platform.
OMNI – Multidirectional carts for confined spaces
The OMNI battery-powered cart is engineered for applications where space is limited and maximum maneuverability is required. Equipped with fully independent wheel units, the OMNI system enables multidirectional (omnidirectional) movement, allowing extremely heavy loads to be transported efficiently in tight environments.
The independent wheel architecture also allows for the integration of multiple axle lines, delivering load capacities of up to 1,000 tons per cart. In addition, the integrated lifting platform reduces reliance on overhead cranes, streamlining workflows and improving productivity.
WHY choose battery-powered carts
These solutions are ideal for companies looking for cleaner, quieter and more efficient movement of heavy loads. A battery-powered flatbed cart enables zero-emission operation at the point of use, making it particularly suitable for indoor handling and production environments where air quality, energy efficiency and operator comfort are important.
Compared with diesel-powered equipment, battery technology can reduce maintenance needs and support more sustainable industrial logistics. Depending on the application, lead-acid or lithium battery configurations can be evaluated according to operating time, charging strategy and work cycle.
BATTERY-POWERED CARTS, DIE CARTS and RAIL TRANSFER CARTS
Morello’s electric platform carts are the right choice when the load must move freely on wheels across different areas of the plant. For tooling-focused applications, companies can also explore die carts, which are developed for moving dies, molds and heavy tools with precision and safety.
When the route is fixed and repeatable, rail transfer carts may be more suitable. Unlike rail-guided systems, battery-powered industrial carts offer greater route flexibility and can be adapted to layouts where rails are not practical or where the handling path may change over time.
CUSTOMIZATION is our standard
At Morello, customization isn’t an option: it’s a guarantee. We continuously refine and adapt our designs to meet evolving industrial demands, delivering tailored solutions for a wide range of operating environments.
When required by specific factory conditions, our carts can be configured as self-driving AGVs (Automated Guided Vehicles) or adapted into explosion-proof versions suitable for hazardous environments such as offshore platforms, paint booths, or mining facilities.
Each electric material handling cart can be customized according to platform size, payload, steering system, battery technology, lifting function, control mode, safety devices and automation requirements. Modular design, energy efficiency and advanced engineering make Morello’s battery-powered carts suitable for many industries, helping companies increase productivity while reducing maintenance and operating costs.
Contact Morello’s team to discuss your application and identify the most suitable battery-powered industrial cart for your handling requirements.