EXPLOSION-PROOF TROLLEYS for hazardous environments

ATEX Trolleys For Explosive Environments. CAPACITY: 0 – 1000 TONS
FULLY CUSTOMIZED explosion-proof motorized trolleys
Morello designs and manufactures explosion-proof trolleys compliant with ATEX, IECEx, and NEC UL 583 (Class 1 & 2, Division 1 & 2) standards. These transporters are specifically engineered for use in the Oil & Gas, chemical, and mining industries, as well as in paint booths and other environments where explosion risks must be carefully managed.
Both offshore platforms and onshore plants often require safe and efficient handling of large, heavy equipment, such as engines and heat exchangers, in areas where cranes cannot operate. For these challenging settings, Morello provides explosion-proof motorized trolleys and EX-certified trucks, custom-built for optimal performance in confined, high-risk environments.
MAXIMUM FLEXIBILITY IN CONFINED SPACES
In the tight, complex layouts of offshore platforms and ships, maneuverability is critical. Our explosion-proof trolleys feature an omnidirectional steering system that allows for:
- Carousel rotation (rotation around their own center)
- Lateral movement (90° side travel)
- Diagonal movements
- Other advanced steering modes
CERTIFIED SAFETY FOR HIGH-RISK OPERATIONS
Every trolley is equipped with explosion-proof components certified for the required operational zones (Class 1 and 2, Division 1 and 2, Zone 1 and 2, gas and dust). When requested, all necessary certification documentation is provided, ensuring full compliance with global safety standards.
BUILT FOR HARSH OPERATING CONDITIONS
Designed for durability in extreme environments, our explosion-proof trolleys feature:
- Completely waterproof structures
- Electrical components protected to IP69 standards
- Optional stainless steel construction
- Specialized painting cycles to withstand corrosion, salt, humidity, and temperature variations
TAILORED TO YOUR APPLICATION
Every offshore platform, vessel, and industrial facility presents unique challenges. Morello’s EX-certified trolleys are fully customizable to meet your specific requirements, including:
- Overall dimensions
- Speed and incline capability
- Wheel types
- Structural adaptations
- Safety devices and control technologies
Morello provides expert guidance at every step, from initial consultation to final delivery, ensuring you receive the most suitable, efficient, and safe solution for your application.
Technical Characteristics
| Capacity | from 1 to over 1,000 metric tons (2,000 to over 2,000,000 lbs) | |
| Dimensions | on request | |
| Steering system | front axle, all axles, ± 90° steering, omnidirectional | |
| Power supply | battery, electric grid, diesel engine, manual | |
| Speed | on request (from 0.5 mph to over 4 mph) | |
| Drive motors | AC electric motors (if any) | |
| Steering motors | AC electric motors (if any) | |
| Command | pendant panel, remote controller, manual | |
| Type of wheels | solid rubber, polyurethane, pneumatic | |
| Liftable deck | on request (lifting stroke from 2”) | |
| Operating environment | indoor, outdoor, offshore | |
| Safety devices | laser scanners, sensitive bumpers | |
| Industry 4.0 ready | on request | |
| Ex conformance | Class 1 and 2, Division 1 and 2, Zone 1 and 2, dust and gas | |
| Automatic version (AGV) | on request (only for ATEX Zone 2) |





















