AGV – Automated Guided Carts
REDUCE COSTS and BOOST PRODUCTIVITY with our heavy-duty AGV carts
Automated guided carts for heavy loads. CAPACITY: 0 - 1000 TONS
FULLY CUSTOMIZED AGVs for heavy-duty applications
Morello specializes in the design and manufacture of fully customized AGVs (Automated Guided Vehicles) engineered to meet the specific requirements of a wide range of industrial sectors. Leveraging advanced engineering expertise, we develop AGV carts capable of handling heavy loads ranging from 2 to 1,000 tons, providing automated, efficient, and reliable material handling for demanding heavy-duty operations.
Our AGVs are self-guided, wheeled vehicles designed to operate autonomously, without the need for human intervention or physical guidance. Depending on the application, they can run on embedded rails or guided paths, ensuring precise navigation and seamless integration into existing industrial workflows. Morello’s automated guided carts enhance internal logistics by delivering flexible, high-performance automation tailored to each production environment.
KEY ADVANTAGES of AGV carts
- Reduced labor costs
- Enhanced workplace safety
- Greater accuracy and operational efficiency
- Minimized risk of damage to products and infrastructure damage
- Safe operation in hazardous or high-risk environments (e.g. explosive zones)
ADVANCED NAVIGATION technologies
Morello’s automated guided carts can be equipped with a wide range of navigation technologies. We work closely with our customers to select the most suitable solution, or combination of solutions, based on technical requirements, operational conditions, and budget constraints. Available navigation technologies include:
INDUCTIVE GUIDANCE
INERTIAL GUIDANCE
MAGNETIC GUIDANCE
OPTICAL GUIDANCE
LASER GUIDANCE
dGPS GUIDANCE
SOFTWARE INTEGRATION
To maximize flexibility and performance, we integrate both proprietary and third-party software platforms. This allows us to develop heavy-duty AGVs precisely aligned with our customers’ production processes. Our software solutions support omnidirectional automated guided carts, robotic carts using multiple navigation technologies simultaneously, integration with Warehouse Management Systems (WMS), and interoperability with other automated material handling equipment. We also design high-capacity AGV carts for hazardous environments and a wide range of specialized industrial applications.
Technical Characteristics
| Capacity | from 2 to over 1,000 metric tons (4,000 to over 2,000,000 lbs) | |
| Dimensions | on request | |
| Steering system | front axle, all axles, ± 90° steering, omnidirectional | |
| Power supply | battery (electric grid or diesel generator on request) | |
| Speed | on request (from 0.5 mph to over 2 mph) | |
| Drive motors | AC electric motors | |
| Steering motors | AC electric motors | |
| Command | touch panel on board, notebook/s, pulpits, customer WMS/ERP | |
| Navigation technologies | inductive, magnetic, laser, natural, dGPS, optical, inertial | |
| Type of wheels | solid rubber, polyurethane, pneumatic | |
| Liftable deck | on request (lifting stroke from 2”) | |
| Type of battery | lead acid, gel, lithium, pure lead | |
| Battery range | on request (from 1 mile to over 10 miles) | |
| Climbable gradient | on request (from 1% to over 20%) | |
| Operating environment | indoor, outdoor, offshore | |
| Safety systems | laser scanners, sensitive bumpers, ultrasonic sensors | |
| Industry 4.0 ready | yes | |
| Ex conformance | on request (only ATEX and only Zone 2) |
