ENHANCE SAFETY and PRODUCTIVITYin your heavy-industry production process

RGV carts for automated material handling. CAPACITY: 0 - 1000 TONS
SEAMLESS INTEGRATION with your automated production system
CAPACITY: 0 – 1000 TONS
With decades of proven expertise, Morello continues to set industry benchmarks in automated material handling by delivering highly reliable and fully customizable RGV (Rail-Guided Vehicle) transfer carts worldwide. Each project is developed with meticulous attention to the customer’s specific operational requirements, ensuring seamless integration into automated material handling systems and industrial plants of any size or complexity.
Leveraging our in-depth expertise in automation, we work with leading PLC and control system brands such as Siemens, Allen Bradley, Rockwell, IFM, and Omron. Our RGV solutions are successfully deployed across a wide range of industries, including steel and aluminum production, metalworking, nuclear facilities, shipbuilding, and the handling of coils, dies, and molds.
Morello’s automated cart systems support all standard power supply configurations, including busbars, cable chains, cable drums, and battery systems. Depending on application requirements, they can also be powered by inductive floor-embedded systems, diesel engines, or onboard generator units.
All RGV transfer carts are designed and manufactured in full compliance with the most stringent international standards for mechanical, electrical, and electronic safety.
For companies looking to automate specific sections of their production lines, Morello offers turnkey automated material handling solutions tailored to precise technical requirements. Whether you need customized control architectures, performance parameters, communication protocols, or power supply configurations, we provide both standalone automated cart systems with onboard control logic and fully integrated RGV solutions that interface directly with your plant infrastructure.
Contact our specialists to discover how Morello’s RGV carts can optimize safety, efficiency, and productivity throughout your production process.
Technical Characteristics
| Capacity | from 1 to over 1,000 metric tons (2,000 to over 2,000,000 lbs) | |
| Dimensions | on request | |
| Power supply | battery, electric grid, diesel engine, pneumatic | |
| Speed | on request (from 0.5 mph to over 6 mph) | |
| Drive motors | AC motors, hydraulic motors, pneumatic motors | |
| Command | touch panel on board, notebook/s, pulpits, customer WMS/ERP | |
| Type of wheels | steel wheels for translation on any type of rail | |
| Liftable deck | on request (lifting stroke from 2") | |
| Operating environment | indoor, outdoor, offshore | |
| Safety systems | laser scanners, sensitive bumpers, ultrasonic sensors | |
| Industry 4.0 ready | yes | |
| Ex conformance | on request (Class 1 and 2, Division 1 and 2, Zone 1 and 2, dust and gas) |















